26 Jun 2019

SEAL Graphics at Fespa 2010: All you need to know about wide-format lamination in one place

Seal As1600

SEAL Graphics will be at Fespa 2010 with a comprehensive selection of its protective and mounting films.   These, together with three popular laminating machines: the SEAL 600 MD, the award-winning SEAL 62 Base and the AquaSEAL AS 1600, will cover a wide range of applications.

The AS 1600 applies water-based liquid varnishes onto a variety of media; while the roll laminators 600 MD and 62 Base have been developed to apply film laminates for the professional finishing of diverse materials.

AquaSEAL AS 1600

By applying a durable external coating the AquaSEAL 1600 is suitable for use with vinyl and waterproof inkjet media.  The liquid laminate protects digital prints against wear, humidity, UV radiation and chemicals.  Visitors to Fespa can see how varnish is applied onto printed digital non-woven wallpapers, such as Neschen's 'Erfurt wallpaper CA'.  Even though digital print wallpapers are robust themselves, it is recommended to apply a layer of clear varnish as an additional protection in high traffic areas, for example in doorways and lobbies in hotels and restaurants.

"The requirements in the graphics industry are extremely multifaceted", says Frank Seemann, marketing and communications director for the SEAL brand, "which is why we are keen to discuss with visitors which varnish is suitable for which medium and which application."

SEAL roll laminators 600 MD and 62 Base

The roll laminator SEAL 600 MD is a robust bidirectional, high-performance, high-demand device equipped with two heated roller pairs.  Due to its two roller pairs this high-performance machine can process hot and cold laminating applications independently.  Additionally, the device comes with variable temperature, velocity and pressure controls.  The rollers are lifted and lowered pneumatically enabling the operator to comfortable mount, laminate and shrink-wrap a variety of materials up to 1.550 mm wide and up to 25 mm thick.

The cost-effective laminator SEAL 62 Base is a powerful starter model equipped with all basic features which users need for professional mounting of finishing and protective films as well as double-sided adhesive film.  The fully developed roller technology reliably processes pressure-dependent materials up to a thickness of 50 mm at a velocity of up to 5 m/min.  Both rollers are made of silicone and the heat assisted (up to 40 C) top roller provides a high degree of consistent quality.  The maximum working width is 1.575 mm.

Among its myriad film laminates, SEAL expects three of its new products - UV Sol Lam, Print Shield Pro Anti Graffiti and Base Stoplight 190 - to be of particular interest.  The UV Sol Lam range consists of especially durable, pressure-sensitive PVC laminating films with a solvent adhesive to enhance all digital print technologies, especially those using UV-curing inks.  Bumps are evened out without problem, so that the print media are very well protected against damage as well as fading due to UVA and UVB radiation.

With its specially finished surface, Print Shield Pro Anti Graffiti film protects digital print media against graffiti and vandalism very effectively.  The film is washable and extremely resistant to damage by a large number of detergents and solvents.

Base Stoplight 190 is a strong polyester rear side film with an aluminium core and works as a light protection for roll-up displays.  Media are mounted to the self-adhesive film in a cold lamination process.

 

Drytac's DES-6 is making curves for the sign industry

Drytac Des6

Drytac a leader in finishing supplies and equipment has added the DES-6 Edge Finishing System to its existing edging system product line.

The DES-6 is a compact, flexible edging system that can apply a C profile edging to both straight-edged display boards and die-cut or digitally cut shaped boards from 3/8 inch or 5/8 inches (10-16 millimeters) thick.

Great for edging digitally cut, eco-board structures like furniture, shelving and display structures for retail displays and tradeshows, the DES-6 has friendly controls and is an excellent value to sign shops wanting a low price point.

Programmable logic controller (PLC) technology and a digital display allows precise glue application, edging feed and cutting to make applying edging to eco-boards like Xanita and Re-board simple and cost efficient.

SEAL 62 Base wins Wide-Format Imaging's readers' choice Top Products award

Seal 62 Base

The SEAL 62 Base has won 'Wide-Format Imaging' magazine's Readers’ Choice Top Products Award for Laminating Equipment in the US.

Wide-Format Imaging's poll focused on its readership of corporate and senior level management professionals directly involved in wide- and grand-format imaging who were asked to rate the best products in 27 categories.

Ideal for mounting and laminating pressure-sensitive graphics up to 61ins wide, the SEAL 62 Base laminator supports the rapidly growing digital display market. This machine represents a flexible package at an affordable price without compromising functionality. The top roller’s heat-assist feature ensures superb results with a wide range of materials.  Whatever the experience level of the operator, the SEAL 62 Base is easy-to-use and delivers genuine flexibility with high performance for the small to medium sized user.

“We couldn’t be more proud of the SEAL 62 Base,” said Frank Seemann, head of marketing and communications. “SEAL is no stranger to the Wide-Format Imaging Reader’s Choice Awards, but it is especially rewarding to see one of our newer machines winning this year.  The 62 Base is a real work-horse and has been designed to provide years of trouble-free use.”

 

SEAL Graphics offers even better value-for-money films

3d Pink Pop Up

As market leader in Pop-Up and Roll-Up display systems, SEAL Graphics guards its position jealously.  Which is why it constantly strives to offer better value-for-money and more technologically advanced products to ensure its continued success.

Two of the latest films to be launched are the company’s Base Stoplight 190 and Jet Guard Crystal Lite, both economical versions of the company’s best-sellers.  Although designed to be used in conjunction with each other as part of a complete display solution, they are both equally usable as stand-alone products.

The first is an ideal low cost solution for Pop-Up displays and other short term applications using heated roller laminators.  Like its more expensive stablemate Stoplight films it contains an essential light-blocking core.

The second is a lightweight but hard wearing overlaminate with a crystal textured finish, also for use with heated laminators.  It offers excellent scratch-resistant properties and is suitable for general lamination of photographic and inkjet media in short term applications.

More information on this and other products may be found on sealgraphics.com

New Kongsberg i-XE10 Automated digital finishing solution

Kongsberg I Xe10

EskoArtwork announces the introduction of the Kongsberg i-XE10 Automated, a complete solution in the market able to fully automate the entire finishing process.

Equipped with a newly designed stacker and sheet feeding system, the Kongsberg i-XE10 Automated has been specifically designed to meet the growing demand for finishing small-format, short-run digital printed materials.

With the new automation features of the Kongsberg i-XE10, digital printing companies can bring production in-house, which reduces costs and dramatically improves turnaround times. The redesigned sheet feeder system automatically loads and places the printed materials on the table. The automated stacker enables non-stop sorting and stacking of the finished parts. The system also automatically removes waste. As a result, the machine can run unattended, which saves significant man hours.

“In line with the philosophy of Kongsberg equipment, this new Kongsberg i-XE10 Automated is a true production machine – it’s based on our proven and robust Kongsberg technology, so users can trust that it will keep going and won’t let them down," says Einar Ek, CAM Business Development Manager at EskoArtwork. "The new and unique automation enables 24/7 operation of the finishing stage and keep the whole process in-house. Not having to outsource any of the production process reduces a print house’s operating costs, reduce throughput time and increases the number of jobs it takes on – which ultimately increases profitability.”

 

Exploiting new markets with creative finishing options

Print houses can attract new business by using the Kongsberg i-XE10 Automated finishing solution to offer a range of creative finishing options. The solution can work alongside any small-format to medium-size digital press and is ideally suited to finish just about everything that can be printed on light or flexible materials: shaped business cards, creasing and cutting brochures with a special cut-outs, folders, small signs and displays, creative invitations and even digitally printed sheet labels that require kiss and through cutting operations.

“We’ve seen an increase in the use of creative applications printed on digital presses, and Web2Print customized product offerings are also on the rise. Typical production runs for such items range from one hundred to several thousand or even more, depending on the application," explains Ek. "And with minimal operator intervention required for the Kongsberg i-XE10 Automated, these can now be handled more efficiently. With the Kongsberg i-XE10 there are few limits to the type of items that can be produced, offering our customers a significant competitive edge.”

 

Software and tooling to drive versatility and productivity

The Kongsberg i-XE10 Automated integrates seamlessly with EskoArtwork software for optimized file flow and creative design. PDF file preflighting and last minute corrections, nesting and structural designs all can be provided through EskoArtwork’s portfolio of dedicated software and workflow tools. The Kongsberg i-XE10 comes with the i-Cut® vision system that ensures automated and perfect registration between the print and cut.

The solution is complemented by an extensive tooling system that features a variety of tool stations suitable for a wide range of materials –including paper, thin plastic, carton, vinyl and polycarbonate– and provides quick throughput and superb accuracy. Assisted by a rack-and-pinion X/Y drive with precise motion control, an innovative, fast servo system and the comprehensive tool set, the Kongsberg i-XE10 combines high production speed and precision with easy operation. It can handle a maximum sheet size of 900 mm x 1200 mm at a maximum speed of 80 m/min.

The Kongsberg i-XE10 Automated will be on show and available for sale at Ipex 2010, which is held at the Birmingham NEC, 18-25 May 2010.

EskoArtwork Kongsberg XP Digital Cutting Table Delivers Competitive Edge

Kongsberg Xp

EskoArtwork has been dominating the digital cutting market since years with its successful Kongsberg series. With the launch of the Kongsberg XP digital cutting table in 2009, EskoArtwork responded to the need for a faster and equally highly reliable solution, specifically suited for short-run production. And the market responded positively with over 60 successful operational installations worldwide. Customers such as the STI Group in Germany; Third Dimension in the US and Artbox in Sweden are seeing tangible ROI through a dramatically increased productivity and efficiency , reduced costs and faster turnaround time. On top of that, there is no limit in the design shapes that can be cut as the Kongsberg XP allows for very intricate contour detail cutting.

A true production machine, the Kongsberg XP series is the first to be designed to operate continuously in a 24/7 production environment, targeted at corrugated packing companies and manufacturers of POP and permanent in-store product displays that need a fast and highly reliable solution for short-run production. Tom Erik Naess, CAM Product  Manager at EskoArtwork comments, "The immediate success of the XP proves that there is a market for a fast digital production machine within these segments. The next big step will be combining the XP's superb productivity with our experience in automated material handling.”

Customers benefit from the high level of productivity, while unleashing creativity

STI Group, a leading European display manufacturer headquartered in Germany, was one of the first customers to install a Kongsberg XP24. The new installation enabled the company to enlarge its modern digital printing and finishing department to produce custom made point-of-sale displays in small volumes that will be distributed through the STI-onlineshop.

“For us the Kongsberg XP24 is the perfect device to manufacture multi-component displays, mock-ups and personalized promotional material in a very short time as well as in a flexible and absolutely reliable way," comments Ulrich Klüber, Product and Process Innovation Manager at STI Group on the installation. "In conjunction with a large format HP Scitex digital printing press the Kongsberg fits very well in the existing EskoArtwork solutions and is optimizing the complete workflow." STI Group is also working with the interactive nesting tools SignUp and SignUp Auto to optimize substrate usage and minimize the waste of display material.

Geneva, Ohio-based Third Dimension owns three Kongsberg DCMs and a Kongsberg XL46 to keep up with the demand of quick turnaround, short-run, and just-in-time shipments. In the past year, the company also installed the Kongsberg XP24 to support their digital graphics department. “Rather than creating traditional displays, we maximize the customer experience by using several materials, such as plastics, foams and corrugated, in the same display,” says Steve Ellsworth, Production Manager and Sales at Third Dimension. “Our challenge was that we needed something to cut it. The Kongsberg XP has the speed and the ability to cut rigid materials. And we knew from experience that Kongsberg tables are workhorses. We run day and night on three 8-hour shifts, five days, 120 hours a week and the Kongsberg tables never let us down."

“By adding the Kongsberg XP24 into our lineup, it further increases our capabilities and lets us sell into new, different areas. It was the last piece of our puzzle,” explains Ellsworth. “We purchased the Kongsberg XP24 to cut rigid substrates along with vinyl, to be able to kisscut stickers. Our graphics and uniqueness of ideas set us apart. We are focusing on more creative POP and building a new website, Yourcompanyface.com, to offer even more new graphics ideas. The Kongsberg XP24 helps us create these new products and brings us into these new markets.”

Artbox, based in Strängnäs (Sweden), is a design house with strong focus on creativity. The company has Alfa-tested the Kongsberg XP for their production of high quality displays of all sorts of designs, forms and materials. The results were more than satisfying and the Kongsberg XP is now in full production at Artbox. “This is our third cutting table from EskoArtwork – a partnership that continues to deliver the service and excellent quality we are looking for," comments Henrik Lagerström, owner of Artbox. "We are always after the best-in-class products that will give us the competitive edge. We have been working with the Kongsberg tables for years and there is no comparable solution in the market. The installation of the Kongsberg XP24 provided us with even more  features that make our business a success such as a higher speed and more detailed cutting."

The Kongsberg XP is setting new standards

With a maximum cutting speed of 100m/min, these machines set a completely new standard in digital cutting coupled with the ability to handle larger sheet sizes and cut larger layouts which produces a massive increase in productivity, twice that of most other competitive solutions. Its productivity and speed not only result in improved turnaround time, but also in increased capacity so more work can be accepted.

The Kongsberg XP series are available in three sizes: the Kongsberg XP20 (working area 1680 x 1430 mm); the Kongsberg XP24 (working area 1680 x 3200 mm) and the Kongsberg XP44 (2200 x 3200 mm). Kongsberg XP is upgradeable to fully automated material loading, a must in high-volume operations, which extends the life-cycle for the solution and ensures a long-term investment.